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Send InquiryPneumatic Diaphragm Control Valve
Price 10000.00 INR/ Piece
MOQ : 1 , , Piece
Pneumatic Diaphragm Control Valve Specification
- Type
- Diaphragm Control Valve
- Material
- Stainless Steel / Cast Iron
- Power
- Pneumatic Actuation
- Pressure
- Up to 16 bar
- Temperature
- -10C to 180C
- Voltage
- Pneumatic (No electrical voltage required)
- Thread Type
- Flanged / Screwed
- Manifold Type
- Single
- Working Presssure
- 3.5 to 16 bar
- Media
- Air, Water, Gas, Steam
- Port Size
- 1/2 inch, 1 inch, 2 inch, 4 inch, 6 inch
Pneumatic Diaphragm Control Valve Trade Information
- Minimum Order Quantity
- 1 , , Piece
- Supply Ability
- 1 , , Piece Per Day
- Delivery Time
- 1 Days
About Pneumatic Diaphragm Control Valve
This pneumatic diaphragm control valve uses cutting-edge pneumatic technology to regulate the flow of liquids or gases with unmatched accuracy. It does this by using a flexible diaphragm. This Pneumatic Diaphragm Control Valve was made with care and dependability in mind. Its sturdy design provides longevity even in harsh conditions. Its novel construction makes it easy to integrate into intricate systems and provides remarkable control over fluid properties including pressure, flow rate, and temperature.
Features:
- The Pneumatic Diaphragm Control Valve provides incredibly precise fluid flow rate control.
- This valve quickly converts control inputs into exact diaphragm motions thanks to its very responsive pneumatic actuation technology.
- By avoiding leaks and reducing cross-contamination in crucial operations, its sophisticated diaphragm sealing system improves operational safety.
- This valve successfully adapts to various industrial settings and process needs due to its ability to manage a wide pressure range.
- The valve is made of durable materials and is impervious to corrosives, extending its lifespan and making it suitable for handling harsh media.
Engipro Solutions LLP is a leading manufacturer, supplier and wholesaler of industrial class Pneumatic Diaphragm Control Valve which is designed and developed by using advanced production technologies which results in higher dimensional accuracy and structural stability. It is fixed with a high performance air driven cylinder which moves the diaphragm to alter the cross section of the region through which the liquid flows. This valve manufactured by us can be used in various industries such water treatment, chemical and many more.
Pneumatic Diaphragm Control Valve Features:
1. Diaphragm Actuation: The primary feature of these valves is the diaphragm actuation mechanism. The diaphragm is a flexible membrane that responds to changes in pneumatic pressure. When the pressure on one side of the diaphragm is adjusted, it moves to open or close the valve, regulating the flow of the fluid.
2. Precise Control: Pneumatic diaphragm control valves offer precise control over flow rates. The responsiveness of the diaphragm to changes in pressure allows for accurate and fine-tuned adjustments, making these valves suitable for applications where precise control is crucial.
3. Fail-Safe Operation: Many pneumatic diaphragm control valves are designed to fail in a safe position. In case of loss of pneumatic pressure or other failures, the valve will default to a pre-defined position that ensures the safety of the process or system.
4. Wide Range of Applications: These valves can be used for various types of fluids, including corrosive, abrasive, and viscous fluids. They are commonly employed in industries such as chemical processing, oil and gas, pharmaceuticals, water treatment, and more.
5. Modularity: Pneumatic diaphragm control valves are often modular in design, allowing for easy maintenance and replacement of individual components without having to remove the entire valve from the pipeline.
6. Anti-Cavitation and Noise Reduction: Some valves are equipped with features to prevent cavitation (formation and collapse of vapor bubbles) and reduce noise, which can occur when there are high-pressure drops across the valve.
7. Wide Range of Sizes and Pressure Classes: These valves are available in various sizes and pressure classes to accommodate different process requirements, from low-pressure applications to high-pressure and high-temperature environments.
8. Positioners and Controllers: To achieve precise control, pneumatic diaphragm control valves often work in conjunction with positioners and controllers. These devices help maintain the desired setpoint by adjusting the valve position based on feedback from sensors.
9. Materials of Construction: Valves can be constructed from a variety of materials to suit the properties of the fluid being controlled and the environment they are placed in. This includes materials that can withstand corrosion, high temperatures, and harsh chemicals.
10. Maintenance and Diagnostics: Many modern diaphragm control valves come with diagnostic capabilities that help monitor the valve's health and performance. This can aid in predictive maintenance and reducing downtime.
11. Environmentally Friendly: Pneumatic control systems can be more environmentally friendly compared to other control methods, as they don't require electrical power to operate.
12. Explosion-Proof Designs: In hazardous environments, explosion-proof designs are available to ensure safe operation in potentially explosive atmospheres.
FAQ:
1. What is a pneumatic diaphragm control valve?
Ans: A pneumatic diaphragm control valve is a type of control valve that uses a flexible diaphragm and pneumatic pressure to regulate the flow of fluids, such as gases, liquids, and steam, in industrial processes.
2. How does a pneumatic diaphragm control valve work?
Ans: The valve's diaphragm responds to changes in pneumatic pressure, causing it to move and open or close the valve. By adjusting the pressure, the valve can accurately control the flow rate of the fluid.
3. Where are pneumatic diaphragm control valves commonly used?
Ans: These valves are widely used in industries like chemical processing, oil and gas, water treatment, pharmaceuticals, and more, where precise control and resistance to harsh conditions are required.
4. What are the advantages of using pneumatic diaphragm control valves?
Ans: Advantages include precise flow control, suitability for corrosive and abrasive fluids, fail-safe operation, low maintenance requirements, and compatibility with various fluids and pressure ranges.
5. Can pneumatic diaphragm control valves handle high-pressure applications?
Ans: Yes, these valves are available in a wide range of pressure classes, making them suitable for both low and high-pressure applications.
6. Are these valves suitable for controlling corrosive fluids?
Ans: Yes, many pneumatic diaphragm control valves are constructed from corrosion-resistant materials, making them suitable for handling corrosive fluids.
7. Do these valves require electricity to operate?
Ans: No, pneumatic diaphragm control valves do not require electricity for operation. They rely on pneumatic pressure to actuate the diaphragm and control the valve.
8. What is the purpose of a positioner in relation to these valves?
Ans: A positioner is a device that works with the control valve to ensure precise positioning based on input from a controller. It helps maintain accurate control over the fluid flow.
9. Can these valves handle viscous fluids?
Ans: Yes, pneumatic diaphragm control valves can handle a wide range of fluid viscosities, making them suitable for controlling both thin and viscous fluids.
10. Are there any environmental benefits to using these valves?
Ans: Yes, pneumatic control systems are often considered more environmentally friendly as they don't require electrical power to operate, reducing energy consumption.
11. Do these valves provide any diagnostic information?
Ans: Yes, many modern pneumatic diaphragm control valves come equipped with diagnostic capabilities that monitor valve health and performance, aiding in maintenance and reducing downtime.
12. Can they be used in explosive environments?
Ans: Yes, there are explosion-proof designs available for pneumatic diaphragm control valves, allowing safe operation in potentially explosive atmospheres.
13. How do these valves prevent cavitation and reduce noise?
Ans: Some valves have features designed to prevent cavitation, such as specialized trim designs that reduce pressure drops and vapor bubble formation. These features also help reduce noise generated by cavitation.
14. What is the typical maintenance requirement for these valves?
Ans: These valves are known for their low maintenance requirements due to their robust design and simplicity. Regular inspection and replacement of diaphragms and seals are typical maintenance tasks.
15. Are there any limitations to using pneumatic diaphragm control valves?
Ans: While versatile, these valves might not be as suitable for extremely high-precision applications or where extremely fast response times are required, as their pneumatic actuation might have some limitations in those scenarios.
Precise Flow Control for Industrial Demands
With linear, equal percentage, or quick opening flow characteristics, the pneumatic diaphragm control valve delivers precise regulation for fluid and gas processes. It accommodates a wide range of port sizes and end connections, ensuring compatibility with different system requirements. Its pneumatic actuation requires no electrical voltage, enhancing safety and adaptability in varied environments.
Durable Construction and Reliable Performance
The valve's body, crafted from stainless steel or cast iron, is protected by epoxy powder coating or painting against corrosion. Its advanced diaphragm options-nitrile, PTFE, or EPDM-provide resilience with diverse media types, while the globe design and ANSI-class leakage standards ensure minimal loss and long-term reliability, even in harsh industrial settings.
Versatile Application and Easy Installation
Suitable for a broad spectrum of sectors such as water treatment, steam systems, and industrial process lines, this valve supports both vertical and horizontal mounting. With flanged and screwed thread options and manifold single-type configuration, it integrates seamlessly into existing or new installations. Available from distributors and suppliers across India, it meets the needs of exporters, manufacturers, and end-users alike.
FAQ's of Pneumatic Diaphragm Control Valve:
Q: How is the pneumatic diaphragm control valve installed and what mounting positions are supported?
A: The valve is designed for simple installation using flanged or screwed end connections, compatible with DIN, ANSI, or BS standards. It can be mounted in either vertical or horizontal positions, providing flexibility to suit various piping layouts and application requirements.Q: What are the main benefits of using a pneumatic diaphragm control valve in industrial or water treatment processes?
A: This valve provides accurate flow modulation, minimal seat leakage (Class IV or V), and dependable operation without electrical power. Its chemical-resistant diaphragm materials and rugged construction ensure longevity and reliable performance in demanding environments, including those with varying temperatures and pressures.Q: When should I choose between air-to-open or air-to-close valve action?
A: The choice between air-to-open and air-to-close depends on process safety and fail-safe needs. Air-to-open valves open with air pressure and close upon air failure (fail-closed), suitable for stopping flow in emergencies. Air-to-close valves operate in reverse, opening upon air failure if maintaining flow is critical.Q: Where can this diaphragm control valve be used effectively?
A: This control valve excels in applications such as industrial process control systems, water treatment plants, and HVAC systems. It handles air, water, gas, and steam media, with temperature tolerances from -10C to 180C, making it suitable for diverse commercial and industrial sectors.Q: What diaphragm materials are available and how do they affect valve performance?
A: The valve offers nitrile, PTFE, and EPDM diaphragm materials. Nitrile suits general-purpose uses, PTFE provides excellent chemical resistance for corrosive substances, and EPDM is ideal for high-temperature or water-based media, ensuring compatibility and extended service life.Q: How does the pneumatic actuation mechanism work and what power source does the valve require?
A: The actuator uses pneumatic spring return technology, operating the valve via compressed air-no electrical voltage is needed. This enhances operational safety in hazardous or electrically sensitive areas and simplifies integration where air supplies are available.
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Shed No. 100, Mahavir Industrial Estate, Near Gujarat Offset Pvt Ltd, Near Vatva Police Station,Ahmedabad - 382445, Gujarat, India
Mr Irfan Matiya
(Partner)
Mobile :08045477443
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